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Tengzhou, Shandong, China
Innovative Electrical Solutions for CNC Machines
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Oil mist collector YWS2-150
- During the processing of mechanical equipment, oil mist and water mist will be produced, which will pollute the environment, endanger the health of workers, reduce production efficiency and shorten the service life of equipment. Installing oil mist separator can eliminate oil mist and water mist, create a comfortable working environment and protect workers’ health.
- High efficiency, small size, easy to install in narrow space or equipment; Energy saving and power saving, convenient installation.
- Purify indoor air and maintaina clean environment in the workshop; easy to replace the filter material at low cost.
Advantages
- Reduce the impact on employees: 0.3~3.5um oil mist particles will remain in the human body and pose a hazard to health.
- Reduce industrial accidents: oil mist deposition makes the working area, floor and walkway slippery, which is easy to cause tumble accidents.
- Reduce the consumption of coolant: the recovered oil mist can be reused to reduce the expenditure of coolant for the factory.
- Reduce damage to machinery and equipment: The large amount of oil mist generated by high-speed cutting is adsorbed on the equipment and workpiece for a long time, which may become the cause of machinery and electrical system failure. To the maintenance of machinery and equipment work brings a lot of trouble, but also make machinery and equipment processing accuracy greatly reduced.
- Reduce damage to the environment and waste of resources: If the oil mist gas is discharged to the outdoors, it will damage the environment, and also cause waste of resources
Collection methods
- Cartridge collection
- Return pipe return
Structural features
- The oil mist collector adopts a mechanical structure and uses the principle of three-stage filtration and multi-stage precision to effectively collect and recover the oil mist, with a collection rate of more than 99%,and has excellent recovery efficiency for oil mist of different concentrations.
- The equipment is stable and reliable,in line with industry standard JB/112907-2016.
- Low pre-investment and post-maintenance cost.
- Low noise design <75dB(A)，improve the quality of workshop working environment.
- Scientific design, simple structure, easy to thousand installation and maintenance.
- Multi-stage filtration method, filtering precision is constantly improved, effective collection and recycling.
- Further reduce the space occupation rate and improve the applicability of installation scenarios.
- Flexible cartridge selection and matching methods,adaptable to different applications.
Structure Description
- The oil mist collector is mainly divided into upper shell,base and bracket.
- The upper shell contains the first, second and third stage filters and integrated motor impeller; The base contains isolation plate and liquid collecting valve.
- The overall mechanism adopts modular design scheme, reflecting the design concept of efficient maintenance.
| Closed Type | Oil Mist Models | Inlet Diameter(mm) | Air Volume | Door openings and closings per minute,general value(times/minute) | Suitable for processing room volume(m³) |
| YWS2-55 | Ф148 | 600 | 4~10 | 1~2.5 | |
| YWS2-75 | Ф148 | 800 | 4~10 | 1.5~3.5 | |
| YWS2-150 | Ф148 | 1000-1300 | 4~10 | 3~5 | |
| YWS2-150A | Ф198 | 1300-1500 | 4~10 | 4~6 | |
| YWS2-220 | Ф148 | 1500-1800 | 4~10 | 5~7 | |
| YWS2-220A | Ф198 | 1800-2100 | 4~10 | 7~10 | |
| General Formula | Airflow = Volume * Opening Frequency * 60 | ||||
| Open-mouthed Type | Oil Mist Models | Inlet Diameter(mm) | Air Volume | Estimated air speed required to absorb oil mist,general value(m/s) | Suitable for the opening area of the processing room(㎡) |
| YWS2-55 | Ф148 | 600 | 0.5＜V＜1 | 0.3-0.6 | |
| YWS2-75 | Ф148 | 800 | 0.5＜V＜1 | 0.4-0.8 | |
| YWS2-150 | Ф148 | 1000-1300 | 0.5＜V＜1 | 0.5-1.0 | |
| YWS2-150A | Ф198 | 1300-1500 | 0.5＜V＜1 | 0.6-1.2 | |
| YWS2-220 | Ф148 | 1500-1800 | 0.5＜V＜1 | 0.9-1.8 | |
| YWS2-220A | Ф198 | 1800-2100 | 0.5＜V＜1 | 1.1-2.2 | |
| General Formula | Air volume = open area * estimated wind speed * 3600 | ||||
Product Parameters
| Product Parameters | ||||||
| Model No. | YWS2-55 | YWS2-75 | YWS2-150 | YWS2-150A | YWS2-220 | YWS2-220A |
| Power supply | 3-phase,220V/380V | 3-phase,220V/380V | 3-phase,220V/380V | 3-phase,220V/380V | 3-phase,220V/380V | 3-phase,220V/380V |
| Power(kW) | 0.55 | 0.75 | 1.5 | 1.5 | 2.2 | 2.2 |
| Rotating speed(R.P.M) | 2740 | 2840 | 2840 | 2840 | 2840 | 2840 |
| Current(A) | 2.33/1.35 | 3.06/1.77 | 5.77/3.33 | 5.77/3.33 | 8.15/4.72 | 8.15/4.72 |
| Air Volume(m³/h) | 600 | 800 | 1000-1300 | 1300-1500 | 1500-1800 | 1800-2100 |
| Noise dB(A) | 66±2 | 66±2 | 68±2 | 68±2 | 68±2 | 68±2 |
| Efficiency(%) | 99 | 99 | 99 | 99 | 99 | 99 |
| Inlet Diameter(mm) | Ф148 | Ф148 | Ф148 | Ф198 | Ф148 | Ф198 |
| Diameter of OilRetum Port(mm) | 16 | 16 | 16 | 16 | 16 | 16 |
| Element Material | Synthetic Fiber | Synthetic Fiber | Synthetic Fiber | Synthetic Fiber | Synthetic Fiber | Synthetic Fiber |
| Dimensions(L×W×H) (mm,without three-stage cartridge and holder) |
610×400×530 | 630×410×550 | 640×450×586 | 640×450×586 | 640×450×586 | 655×450×586 |
| Power Cord | 4-core | 4-core | 4-core | 4-core | 4-core | 4-core |
| Color | RAL9010 Customizable |
RAL9010 Customizable |
RAL9010 Customizable |
RAL9010 Customizable |
RAL9010 Customizable |
RAL9010 Customizable |
| Note:Customers with special requirements for products support customization. | ||||||
Product Certification
High quality product certification
SHANSEN boasts a comprehensive management system. The company implements 6S management in the workshops and has obtained certifications for the ISO 9001 Quality Management System, ISO 14001 Environmental Management System, and ISO 45001 Occupational Health and Safety Management System.
Service project information
SHANSEN Service Industry
The products are mainly used in the fields of CNC machine tool industry, robot industry, injection molding machinery industry, textile machinery, woodworking machinery, etc.
Production Support
The company operates multiple production lines, including CNC system assembly lines, SMT production lines, and robotic welding platforms.
Experimental Setup
Shansen CNC has a provincial engineering laboratory, and each product of the company undergoes rigorous testing and inspection.
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